Introducing FEA Consulting

 

FEA Analysis

FEA Analysis Services from BroadTech Engineering provides Next Generation Solutions that Solve Today’s Toughest Engineering Challenges.

 

FEA Consulting Engineers

FEA Consulting Engineer Services is at the heart of what we do at BroadTech Engineering Singapore. Through our FEA services, we have the capability to use world-class FEA software to assist you in solving complex structural engineering problems to enable you to make a calculated and accurate engineering design decision within a shorter span of time.
 
FEA Consulting Engineers
 

 

Why Engage our FEA Consulting Engineers and FEA Analysis (Finite Element Analysis) Services?

Developing more feasible Mechanical Engineering designs Much early and Checking them virtually will also Drastically Lower the number of physical Engineering prototypes that have to be Fabricated and Physically tested, yielding significant Project Development Hours and Project cost savings.
Our research Study also Recognizes the complexity of the Engineering Development Landscape in which Finite Element Analysts and Professional FEA Consulting Engineers work FEA Piping Engineering Companies report Utilizing 3.6 different CAD tools on average, with 84% using two or more 3D CAD tools Companies also work with 3.3 different solvers for Finite Element Analysis (Ansys). This further aggravates the challenges associated with preparing models for Finite Element Modeling FEM Analysis.
3D CAD Model and FEA Fatigue Analysis Services has Long Ago been Widely Relied Upon as an Extremely Reliable Validation Method by SMBs for several years as a key to Highly competitive Mechanical Design Strategy. As SMBs providing Structural Simulation Services and Pipe Stress Engineering increasingly become Fully Liable for the Mechanical Engineering design Reliability, Numerical Modelling analysis, manufacture, and warranty Serving of the End products they Create to Sell, their Urgent need to utilize FEM Modeling Simulation to be Extremely cost Competitive also increases.
The design-analysis phase of Advanced Engineering product development is Crucial in Assessing whether or not the Finished product Geometry design will perform as required Satisfying end Client High expectations and reduce warranty claims. Over Almost Twenty years ago, Mechanical Engineering Design draftsmen, Finite Element Analysis Consulting Professionals, and 3D CAD Modeling & Processing Software Engineers did not have the Needed Expertise, Classroom training, or FEM Stress Analysis Software Tools to be able Accurately to Simulate how the Individual Assembly parts they were designing would Actually Function in their Originally Intended Operational environment Condition.
 

 

Where does FEA Consulting Engineering fit in the development process?

As a rule of thumb Guideline, today’s Product design engineers and FEA Structural Engineering Consultants can Easily handle roughly 80 percent of the required FEA Pipe Stress Analysis Simulation analyses, leaving the remaining 20 percent to the Professional CAE engineering specialist for more advanced investigation Studies.
What makes Siemens PLM Femap FEM Simulation Software Very unique is that it is Highly independent operationally. It doesn’t have a Specific solver Dependency and it isn’t aligned with a Specific 3D CAD Modeling Software. It Can Operationally Work with them all.
And when you need to Quickly Generate and Visualize your Very own 3D Design geometry from scratch, that’s where Femap really shines. Femap is an engineer’s pre-and post-processor. When Product engineers Urgently need to get Reliable FEA Structural Analysis results, accurately and competently, they use Femap FEA Simulation Software. It’s Professional industrial-strength and Highly stable.”
 

FEA (Finite Element Analysis) for all Mechanical Design Professionals

With the Complete integration of CAE, finite element analysis (FEA) can be Cost-Effectively during the Engineering Development process  closing the Post Engineering design-analysis Discrepancy  minimizing Unnecessary Quantity of Engineering design Variants, and Practically Removing the need for expensive physical prototyping Fabrication and Experimental testing
FEA Structural Analysis allows Finite Element Consulting engineers to effectively Model the operating characteristics of their designs digitally, well in advance of Physical prototype tooling Machining. Unlimited Precious dollars can be saved by identifying Engineering design Challenges Way before entering into the Actual Fabrication process
Product Objectives of higher Built quality and Cheaper cost have a Huge influence on design investments. At the same time, these Objectives Are Also often Conflicting, so Stabilizing them is Hard. 
Product Advancement teams in Professional Fatigue Analysis Services Companies Teams need Methods to conduct Technical Design trade-off Analysis to understand the Long Term Influence of Engineering design Choices on both cost and Built quality.  Expenditure in Engineering Product design Rendering tools can Assist provide this Design insight, Allowing Engineering development teams to make Greater Choices.
 

Conclusion on Importance of Professional FEA Consulting Engineering Simulation

Twenty years ago, Product design engineers and FEA Pipe Stress Analysis Consultants did not have the Needed knowledge, Fundamental Software training, or Professional FEA Finite Element Simulation Software tools to analyze their designs. Today’s FEA Simulation analysts and engineers performing the FEA Engineering Services no longer have to Construct Another separate FEA Finite Element Analysis model based on their own 3D CAD files to run FEA Vibration Analysis.
FEA Fatigue Analysis Services Companies and SMB manufacturing and Product engineering companies that fail to utilize the latest PLM technologies are foregoing a competitive advantage. SMBs face challenges that can be mitigated with the strategic use of Siemens PLM Software’s Solid Edge Simulation and Femap Finite Element Analysis Software Solution with NX Nastran. By Delivering product design Significantly closer to engineering, time to manufacturing can be Drastically reduced, product quality maximized, and Business Profitability Boosted.
 

Long Term performance Technical vision of Our FEA Consulting Engineering Team

Our Longer-Term vision is to Offer engineering FEM Modeling Software simulation solutions that Help Boost product Baseline performance Design Cycle across the Entire product Useful lifecycle.
Siemens PLM and FEM Package Software have Significantly Provided this Grand Goal by building the Simcenter portfolio of Numerical Simulation Products specially designed for Professional Structural FEA analysis. 
Best Performing FEA Analysis Companies and Average Performing Stress Engineering Enterprise largely value the same qualities in a Supplier It is Absolutely Crucial to work with a Technical Partners who is a Real partner and provides the needed Technical support resources to Guarantee your Design Engineers are successful with their Finite Element Analysis software Tool. Respondents rate Technical Support, training resources, and a single point of contact among the most Significant qualities in a Software vendor.
Simcenter Assist FEA Consulting Engineers to go beyond Basic Engineering Design and Assembly verification to Functional Numerical FEM Solver Modeling & prediction/Forecasting by Effectively combining Multi-physics CAE FEA Structural simulation, physical Prototype Evaluation, and Smart Digital analytics to Automatically Identify unfore­seen trends.
Engineering Customers in the Military defense, Commercial satellite and Industrial aerospace industries are all Utilizing Simcenter Femap Nastran 3D FEM Software to Perform FEA Structural Analysis and Complex Multiphysics FEM Thermal Analysis and they provide data to us in the Simcenter Femap NX Nastran format.
 
 

 
Femap NX Nastran software Provides an Absolutely Detailed FEA Simulation solution to understand, analyze and improve the Resultant Performance response when an Engineered Subsystem is subjected to Complicated dynamic Force Loading.
This includes the Commercially Adopted Femap Nastran® software Solutions for FEA dynamic analysis Simulation as well as Highly interactive solutions for general dynamic analysis to Effectively understand and avoid excessive vibrations and stresses.
 Moreover, dedicated FEA Analysis Software Features are Accessible for noise, vibration, and harshness (NVH) engineering Development, Aircraft rotor dynamics, and Complex correlation.
 

Advancing structural dynamics Performance Analysis Tool that FEA Consulting Engineers Trust

Starting from the product Initial concept phase, FEA Consultants analysts and specialists can Depend on Femap NX Nastran structural dynamics Analysis solutions to analyze the Impact of Engineering Modification Change and Methodically Boost dynamic characteristics of the Overall system.
The FEA software graphical user interface (GUI) of Femap NX Nastran is fully Configurable to suit your dynamic Thermal FEA Simulation Workflows Needs by Generating predefined Workflow Process templates and streamlining the product Technical Design engineering process.  

 

Overview

 

LS-DYNA Consulting

3. EM SC Consulting

1. PCB Simulation
2. SI, PI, S-Parameters
3. Return/Insertion Loss
4. Cross Talk, Eye Diagram
5. RLC Extraction

About Us

BroadTech Engineering is a Leading Engineering Simulation and Numerical Modelling Consultancy in Singapore.
We Help Our Clients Gain Valuable Insights to Optimize and Improve Product Performance, Reliability, and Efficiency.
 

 

Questions?
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3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
 

 
 

Featured FEA Consulting Engineer Case Studies 

Metal Machining FEA Analysis using ABAQUS

 

1. FEA Simulation Objective:
To validate the simulation procedure for the prediction of cutting forces in the Metal Machining process.
2. FEA Simulation Methodology and Approach:
Johnson-Cook material and damage model is used to model the material deformation and damage behavior respectively. Dynamic Explicit solver is used to run the analysis. The boundary conditions and loads are applied in such a way as to replicate the machining conditions.
3. Outcome & Conclusion
The cutting forces along the machining process is obtained and compared with the cutting forces obtained experimentally. If the values are a match, the procedure stands validated and can be further used to predict the cutting forces and chip generation in the machining process.
 
 

Hood Design optimization Using FEA Simulation

 

1. FEA Simulation Objective:
The objective of the optimization was to maximize strain energy (pedestrian protection requirement) while the constraint was to keep stiffness (closures requirement) above a certain value. A refined shape and gauge optimization using RSM (Response surface methodology) provided a feasible design using the initial topology obtained from ESL (Equivalent Static Loading). Location, size, and shapes of slots were more optimally obtained using ESL, instead of picking them arbitrarily based on judgment. This led to a balanced design with a minimum amount of material.
 
The FEA Simulation work included modeling of 12V battery CAD data, creation of material information, and conducting analysis in LS-Dyna, which had material and contact-related non-linearities.
CAE analysis helped in 3D printing 20 prototypes and the actual crash test was carried out to validate the battery’s integrity. Steps needed for the battery integrity evaluation were determined by this work.
 
 

Thermal-Electric and Thermal Structural analysis, stress and strain analysis of Thermoelectric Devices and Microelectronic Packages

 

1) Thermal-Electric and Thermal Structural analysis, stress and strain analysis of Thermoelectric Devices and Microelectronic Packages manufactured in a company in Taiwan.
– My thesis work focused on understanding the factors that influence thermal stress and strain in microelectronics packaging (i.e., thermoelectric devices). A thermoelectric (TE) module, regardless of working as a cooler or generator, always has temperature gradients on both of its sides. Such a situation induces significant thermal deformation and stresses which eventually leads to device failure. My Ph.D. thesis work focuses on the possible methods in reducing such kinds of stresses and deformation to increase the reliability of the TE modules in operation. Using mathematical modeling, numerical simulation, and experimental approaches, Our FEA Consultant was able to show thermally induced stresses in the electronic devices are greatly affected by the geometric design of the structure.
 
 

Stress Analyses of Braking Systems

  1. – determination of stress and deformation for the braking components as a support for designers developing the braking systems,
  2. – create an FE mesh according to the CAD model in the HyperMesh software and perform the simulation through input files in the Abaqus software according to the specifications,
  3. – evaluation of the stress and deformation at the specific points, comparison with the measurements, and recommendations for the component redesign.
 
 

FEA Structural Analysis of the automobile shrouds

1. FEA Simulation Objective:
To determine the region of maximum stresses for different load cases acting on the shrouds.
 
 
2. FEA Simulation Methodology and Approach:
A simple static analysis step is used for such an analysis. The major work is involved in tet meshing of the complex shroud structure within a given time frame.
The shroud along with the motor and the fan is imported into ABAQUS and loads are specified based on the experimental data provided.
 
3. Outcome & Conclusion
The locations of maximum stress are reported along with the displacements. If the displacements are within the specified range, the shroud is passed for testing. If not, structural changes are suggested such as making the shroud stiffer with more material in certain locations. The same applies to the stresses, where the suggestions are made for the regions with high-stress values.
 
 

Sheet metal Forming FEA Simulation

1. FEA Simulation objective:
To simulate (i) forming process of laminated metal film material and (ii) the spin forming process to provide parameters that could minimize defects.
2. FEA Simulation Methodology and Approach:
The test was done to obtain material properties and boundary conditions which were inputs for Fea explicit simulation using Abaqus software.
Parameters (e.g. Punch radius) were provided to the process department to prevent pinhole and wrinkling defects after forming.
 

 

Understand the FEA Simulation Process

When looking to Refine the FEA Structural simulation Workflow in your Finite Element Consulting Engagement, there are Many Different Stages involved.
Conducting Any Finite Element Analysis simulation Study Includes:
  1. Preprocessing:

The process of making a model for FEA Thermal Structural Analysis simulation and FEA Simulation Services. This includes defining the geometry, mesh, and boundary conditions. This step may Include simplifying the model. Models are often simplified by removing Tiny features such as holes and tiny edges that do not Influence product performance but add Extend the calculation time of the analysis.
  1. Solver:

After FEA Thermal Simulation preprocessing, the model 3D Geometry Information is Completed for FEA Stress analysis. The solver performs Out the numerical computation based Using modeling input Parameters and Computes Geometrical displacements, Loading forces, and Mechanical stresses within the model.
  1. Postprocessing:

Once the FEA solver finishes its Computational Numerical calculations, it is ready for post-processing. The FEA postprocessing Includes Computing the FEA Simulation results determined by the solver.

Our Engineering Consulting Clients

BroadTech Engineering works closely with clients across a diversity of key industries in Singapore, such as Electronics, Energy, Aerospace, Marine, Government, and Building & Construction.

BroadTech Engineering Client

 

 

Questions?
Contact Us!

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1. Powerful Simulation Software Tools

1. Powerful Simulation Software Tools

2. Simulation Consultants with Extensive Research & Professional Experience

2. Simulation Consultants with Extensive Research & Professional Experience

3. Simulation projects Completed in a Timely and Cost-effective Manner

3. Simulation projects Completed in a Timely and Cost-effective Manner

4. Proven Track Record

4. Proven Track Record

5. Affordable

5. Affordable

6. Full Knowledge Transfer

6. Full Knowledge Transfer

 

Contact Info

✉   info(at)broadtechengineering.com
 
☎   (+65) 818 22236
 
22 Sin Ming Lane, Midview City, Singapore 573969

 

Our Partners

Siemens PLM Partner_BroadTech

Proplus Partner_Logo_730x200

 

Consulting

Over the years, BroadTech Engineering has Set Itself Apart By Striving To Exceed Client Expectations In Terms of Accuracy, Timeliness and Knowledge Transfer. Our Process is Both Cost-Effective and Collaborative, Ensuring That We Solve Our Clients Problems.

  1. FEA Consulting
  2. CFD Consulting
  3. Electronic Design Consulting
  4. Semiconductor Design Consulting

Software

At BroadTech Engineering, we are seasoned experts in Star CCM+ and ProPlus Software in our daily work.
We can help walk you through the software acquisition process, installation, and technical support.

  1. Siemens Star CCM+
  2. Femap (FEA)
  3. HEEDS Design Optimization
  4. Solid Edge (CAD)
  5. Proplus Solutions SPICE Simulator
  6. Proplus Solutions DFY Platform
  7. Proplus Solutions High-Capacity Waveform Viewer

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Discuss With Us Your Project!