+65 81822236 (Whatsapp/Call) info@broadtechengineering.com

FEA Consulting Services

Finite Element Analysis (FEA) Consulting Services

FEA consulting services are at the core of what our FEA consulting engineers do at our Singapore CAE consulting office here at BroadTech Engineering. 
Corporate Mergers and acquisitions of Big engineering companies & FEA Analysis Companies plus the Natural growth of mid-sized manufacturing businesses and worldwide outsourcing have Drastically increased the competitive Landscape, Generating the need for SME to Heavily investing in Virtual Numerical FEA Structural Analysis Modeling & Simulation Analysis Software tools.
Product Design Engineers and Professional CAE Simulation Finite Element Analyst can now Collaborate more closely, Conveniently sharing the Common Master design 3D CAD model data and Delivering higher-quality End products to the Consumer market sooner.
 
FEA Consulting Services
 

Why FEA Consulting Simulation (Finite Element Analysis) Services?

FEA Simulation Enables Small Engineering focused SMBs as well as Structural Engineering Companies to Quickly Test & experiment with New Innovative Mechanical Part designs digitally, leading to Exponentially greater innovation, better Mechanical Engineering designs, and Minimized Failure risk.
For the price of two individual Mechanical brake drum Structural Stress tests, We can buy Femap FEM Packages with NX Nastran Solver and Perform countless Computational FEA Computational Structural Dynamics analysis studies.
Top Performing FEA Services Companies are more likely to take advantage of multiple automation capabilities to Accelerate the tedious and repetitive Work of preprocessing. They are twice as likely to Fully automate assembly contact definition and four times more likely to Intelligently automate geometry clean-up. 
They Are also 4.75 times as likely to take advantage of customization for further Workflow automation. All of this Helps to save Precious Project time and reduces the workload involved with preprocessing. Top Performing Engineering Finite Element Simulation Organization and Finite Element Analysis Companies also take advantage of automated meshing, but more importantly, they still have the ability to control and edit it for cases when the mesh is not sized properly Top Performing FEA Consulting Company are 69% more likely than Competitors to have the ability to Rapidly re-mesh with newly Introduced parameters. 
This reduces the Hours needed by the Structural Engineering Consultants to evaluate multiple iterations, making it Significantly Much Faster for the Top Performing Engineering Department to innovate and optimize
 

 

Where does FEA Consulting Service fit in the development process?

Today, FEA Simulation fits in both the Mechanical design engineer’s and FEA Consulting Engineers analyst’s Development Workflow Early in the Product design Stage  FEA (Finite Element Analysis) Perform an important role in promoting Technological innovation through the ability to digitally experiment with New design.
In order to achieve this, the FEA CFD Analysis functionality must be presented in a Forward-looking environment that is very familiar to the Mechanical design engineer; that is the 3D CAD Platform system which is possible with an embedded FEA Finite Element Analysis solution.
 

Ways to Achieve Operational success using FEA Consulting Services

Generally over half the Project Engineering time spent on FEM Thermal Analysis post-processing Includes Obtaining the Simulation data Files and results ready for FEA Structural analysis.
The top challenges Encountered with FEA post-processing can be found in typical Projects that most Stress Engineering companies are involved in. Lastly, Top Performing Finite Element Analysis Companies are 4.2 times more likely to use guided wizards to ensure best practices are followed. This guides the process of defining the model properly and helps avoid incorrect assumptions
 

Identify Out Improvement Opportunities during FEA Preprocessing

Preprocessing involves several time-consuming and tedious Work Step Preprocessing was also the top area respondents said needed improvement reported by 32%.
Given the amount of Manual work involved for the Marine Structure Consultants, challenges with this Phase were broken into two groups: cleaning up the 3D Shape geometry and preparing the 3D CAD model.
 

 

What is FEA Simulation Consulting Services

Finite Element Analysis (FEA) Enables Advanced FEA Consulting Professionals to Enjoy an in-depth understanding of all of the non-operating and operating characteristics of the product Design they develop from Multiple points of view including the geometric shape, Composite materials Chosen, Physics constraints, and loading conditions Product characteristics, including Structural stress, normal modes (natural frequencies of vibration) and buckling load Forces, can be Computationally Computed and Creates the Fundamental basis on which the product response within its Actual operating Setup can be Fully Comprehended. Other, more Complicated, and Challenging product Performance Parameters can be determined with more advanced types of Dynamic FEA analyses, including Advanced dynamic response, thermal response Analysis, Vibro-acoustic response Curve Plot, Mechanical contact, Dynamic motion, and other multi-physics Operating environments. These more Complex Finite Element Analyses require Professional FEA Engineering Consultants analysts with more Deeply Adapted Post Processing Capabilities and are Often performed Much later in the design stage in lieu of physical testing (eg. Non-destructive Testing (NDT), Cyclic Load Test).
Respondents from Many Finite Element Analysis Companies were Demanded to Choose the top two. All of the post-processing Confrontations are related to the overwhelming amount of data involved and the time needed to review it. FEM Stress Analysis Companies need better ways to work with the results more efficiently Analyse them.
Adding to the Hours required, the FEA Piping Engineering results are not in a format that is Significant to management and more time must be invested to put the results in format management can consume
Some of the things FEA Consulting Companies Execute to achieve this Engineering success include:
  1. Automating Several Long, tedious Workflow associated with FEA Contact Analysis Simulation preprocessing. They are twice as likely to automate assembly contact definition and 4-times as likely to automate geometry clean-up.
  2. Conserving Adaptability and control so that models are not overly simplified and mesh size is Adapted. They are 52% more Probable to have the Capacity to edit and control the mesh.
  3. Using visual filtering and sorting tools to more Better review, analyze, and share FEM Modeling simulation results. They are 2.2 times more Probable than peers to visually filter results, Which Enables them to Question the results and Rapidly focus on Zones of interest.
  4. Ensuring their FEA Computational Structural Dynamics simulation solution works as Expected for their multi-CAD Handling Platform. They are 89% more Probable than their peers to look Use an FEA Analysis simulation solution that can Efficiently work with multi-CAD data.
 

 

Featured FEA Consulting Case Studies

FEA Consulting Services

FEA Analysis and Fracture Analysis of Adhesive Anchors Embedded in Concrete

Objective: The objective of the FEA analysis simulation is to carry out detailed Behavior analysis and fracture analysis of adhesive anchors embedded in concrete under pullout loads.
Methodology: The research methodology used as part of the FEA services implemented is simple, create numerous model to validate it with the already proven models and with this benchmark model we tried numerous parameters to study the behavior of anchors embedded into concrete. The parameters we have studied in the FEA simulation are
1) How the design of an anchor affects its effective usage in practical application.
2) How the material property of an adhesive affects its integral performance as a component of the system.
Outcome & Conclusion: As a result from the finite element analysis study, we would be able to find out the effectiveness of altering the design of an anchor to increase its load capacity and material property that influences the final load capacity of the adhesive anchor system.

Structural Optimization of Column joints between FRP Sheets and Metal Plates

Objective: Strengthening of Weak beam-column joints FRP sheets and metal plates.
Methodology: Methodology approach followed by our FEA consultants includes, numerically studying the characteristics of different FRP material in the given scenario and validating with the proven models. Then studying the synergy when a combination is used and also with different grades of concrete.
Numerically analyzing an invasive metal strip that bypasses the load from column to beam when subjected to earthquake load and proposing the optimum design for the same to reach the maximum effectiveness. Trying out different section and different materialistic properties to find out the optimum design for the cause targeted. SMA properties are being tried and they give a new approach to structurally manage a heavy impact load like earthquake load to some extent

FEA Simulation of Behavior of Concrete Anchors Subjected to Cyclic Loading 

Objective: Studying anchors embedded in concrete when subjected to cyclic loading.
Methodology: Validating the model under static loading and then analyzing the model numerically under cyclic loading by giving different loading conditions and also monitoring the failure of material surrounding the anchor area.
Outcome: Using the latest FEA software, we proposed a conclusion on the behavior of adhesive anchor under cyclic loading and also proposing a design approach for the same under a different scenario.

 

Overview

About Us

BroadTech Engineering is a Leading Engineering Simulation and Numerical Modelling Consultancy in Singapore.
We Help Our Clients Gain Valuable Insights to Optimize and Improve Product Performance, Reliability, and Efficiency.

Questions?

Contact Us!

Please fill out the form below. Our friendly customer service staff will get back to you as soon as we can.
1. Powerful Simulation Software Tools

1. Powerful Simulation Software Tools

2. Simulation Consultants with Extensive Research & Professional Experience

2. Simulation Consultants with Extensive Research & Professional Experience

3. Simulation projects Completed in a Timely and Cost-effective Manner

3. Simulation projects Completed in a Timely and Cost-effective Manner

4. Proven Track Record

4. Proven Track Record

5. Affordable

5. Affordable

6. Full Knowledge Transfer

6. Full Knowledge Transfer


 

Featured FEA Consulting Services Case Studies

FEA Structural Evaluation of repairable limit for LPT Stg-2 Blades

1. FEA Simulation Objective:
Setting blend repair limit for Engine Manual is planned.
2. FEA Simulation Methodology and Approach:
Stress concentration factor (Kt) due to blend repair needs to be assessed to define a repairable limit. This study was carried out to check repairable limit with different blend depth which is required to do, in case the blade undergoes any kind of damage/ crack or dent appearance on the LPT Blade edge.
3. Outcome & Conclusion
For the analysis, the LPT Stg-2 blade is considered and 9 locations are identified on the leading and trailing edge as damage location. for all these damage locations repair is considered as a blend with three different dimensions. the analysis is performed for all 54 models with different damage locations and different blend dimensions. Kt is calculated for all 54 cases and tabulated to evaluated to the repairable limit. it helped to DR team to take calls immediately for use as is or go for repair blend dimensions
 
 

FEA Simulation of Noise Source coming out of Powertrain

1. FEA Simulation objective:
The simulation objective was to evaluate the source of Noise coming out of the Powertrain observed at driver side. This was a critical issue as it was close to vehicle launch
2. FEA Simulation Methodology and Approach:
Stiffness was added to different parts of PT assembly with the help of morphing and system performance was evaluated. Different alternatives were provided based on changes to various parts such as mount bracket, drug arm, transmission case, bell housing,  brace attachments, and costing was also discussed as part changes would need changes to the die designs
3. Outcome & Conclusion
Different alternatives were provided to technical leads and other groups such as testing and release engineering. The issue was resolved in a short period of time without increasing cost related to design changes 
 

FEA Drop Impact Simulation for appliance products:

Used Hypermesh and Abaqus to build system-level assemblies of Refrigerator, Washer, and Wall oven. Dynamic drop simulation as per standard engineering test procedures as per UL specs carried out. The analysis predicts damage to the unit packaging, provided design suggestions.
Packaging was model with EPS foam (hyper foam model) in Abaqus. FEA achieved a good correlation with the test.
Our FEA Engineers have had several academic and professional experiences in developing finite element models, interpreting results of the analysis, providing recommendations, and generating technical reports. 
Non-linear FEA dynamics is the Main feature of  Simcenter Femap NX Nastran; it has to Assist our FEA Engineering Consultants and Marine Structure Consultants in providing Structural Stress Analysis Services to fill a gap in civil and structural engineering Engineering.
 

About Us

BroadTech Engineering is a Leading Engineering Simulation and Numerical Modelling Consultancy in Singapore.
We Help Our Clients Gain Valuable Insights to Optimize and Improve Product Performance, Reliability, and Efficiency.

Questions?

Contact Us!

Please fill out the form below. Our friendly customer service staff will get back to you as soon as we can.

 

Commercial Engineering Usage and Application of FEA Consulting Services

Since most Engineering systems are Exposed to Loading loading that is Highly dynamic in nature at Certain Stages in the lifecycle, Appreciating the dynamic Nature of Mechanical Structural Design is a Highly Crucial Subject of Interest in Several Engineering fields. Femap NX Nastran Offers a Total FEA Finite Element Analysis solution to predict dynamic behavior, be it for a Single component, subsystem, or the Whole complete Engineering system.
 
 

1. Marine Naval Architecture

With an increasing Engineering demand for faster and lightweight Marine ships, design engineers can rely on FEM Simulation Software such as Femap Siemens FEA Software to Utilize FEA Structural Analysis to Accurately predicting the Force response of the Whole structure and its individual components that are Constantly subjected to wave Forces and current actions.
 

2. Electrical and consumer goods

FEM Software such as Femap Analysis Software Assist Forecast the dynamic Behavior of electronics and consumer goods to avoid excessive vibrations and Stress Forces, which could/Can result To Structure fatigue or catastrophic Structural Fracture failure.
 

3. Aerospace and defense 

FEA Packages and Computational Structural Dynamics Software such as Femap NX Nastran helps FEA Consultancy Companies and FEA Consulting Engineers Recognise the structural weaknesses of An given Preexisting Structural design and Refine the General Vibration and dynamic performance of Aerospace structures subjected to Complex dynamic loading Force.
Specialized Vibration Analysis solutions for Mechanical rotor dynamics Assist FEA Engineers assess the Engineering performance of aero-engines to avoid Performance instabilities.
 

4. Heavy machinery

Industrial Machinery that excessively vibrates during Normal operation directly impacts the Functional Reliability of the Created product.
FEM Analysis Software such as Femap Software delivers Structural Engineering Consultants Useful Engineering Findings into the Shortlisted Underlying Reasons Behind Harmful Structural vibrations, including Rotational machinery.
 

5. Automotive and Industry transportation 

NVH performance Greatly Affects the User Driver experience and perception of Built quality.
Femap NX Nastran FEA Simulation Software Provides Fully End-to-End FEM Stress Analysis tools and Physics solvers to predict NVH characteristics and analyze the root cause of noise and vibration Challenges.

 

Siemens PLM Software’s solution

Forming a Highly scalable and comprehensive CAE Simulation solution, Femap Software (an Integral part of the Simcenter portfolio of simulation product Offerings) offers in-depth mesh-centric finite element Structural Analysis modeling functionality that allows Quick access to Highly Complex Thermal FEA analysis solutions, such as dynamic response, Modal frequency Response, nonlinear and Linear Static Loading, and FEM Thermal Analysis.
Femap FEA is also Extremely integrated with all Variants of Nastran, a Proven FEA solver, and in particular NX Nastran. Femap Analysis Software offers a native Windows user GUI Layout and file Format associativity with Solid Edge CAD, which Greatly Improve Overall usability and productivity.
Both Solid Edge Software Simulation and Femap deliver pre-and post-processing capabilities that Offer the Capability to update and improve product designs based on the FEA Finite Element Analysis results.
Siemens PLM Software Solutions delivers a Highly integrated Professional engineering Innovation Platform of world-class Engineering product lifecycle management (PLM) Feature capabilities that Organically Encompasses 3D computer-aided design (CAD), computer-aided manufacturing (CAM) and Enterprise Engineering product data management (PDM) as well as Numerical CAE and FEA Simulation Analysis.
Also, with embedded FEA Fatigue Simulation post-processing analysis, the 3D CAD system’s geometry Modification tools can be used to make any necessary model refinements quickly and easily – in the case of Solid Edge, synchronous technology can be leveraged.
 
Femap FEA Software Tools is based on an advanced set of Open-sourced Software analysis technologies that enable it to Function simply and easily within customer engineering simulation Product Design environments. Femap Finite Element method Software Tools leverages Parasolid software, a widely accepted solid modeling kernel used in CAE systems to Generate and edit the mathematical definition of engineering parts and assemblies. In addition, Femap Finite Element Method FEA Software Tools supports a number of other types of CAD systems, allowing it to interface with 3D CAD geometry from virtually any source, directly and seamlessly. Femap also works Seamlessly with a broad range of finite element (FE) solutions from Many types of FEA solvers. This makes Femap FEA Finite Element Analysis Software Tools a logical and flexible solution that is simply Customized for even the most demanding client needs.
 

Siemens PLM Software’s solution

Based on a 25-year Established Tradition of being used in conjunction with Nastran solvers, Femap Stress Analysis Software Tools can be Highly seamlessly Assimilated with NX Nastran. It directly supports a wide range of NX Nastran Simulation Modeling capabilities commonly performed in Standard FEA Analysis Services, including
Simple linear and nonlinear statics,
  1. Normal modes,
  2. Transient/dynamic FEA
  3. Frequency/harmonic response FEA
  4. Response spectrum FEA
  5. Random response
  6. Buckling FEA
  7. Rotor dynamics FEA
There are also additional NX Nastran options available for Multi-criteria Parametric optimization, aeroelasticity, rotordynamics, superelements, DMAP, and advanced nonlinear. Femap with NX Nastran provides a Highly comprehensive range of Highly detailed functionality to Conveniently Configure and control Every aspect of FEA finite element Vibration Fatigue Analysis modeling, NX Nastran solutions, and subsequent post-processing Workflow Processes

 

Call Us for a Free Consultation

Customers will be provided with fully tailored FEA reports which outline in detail the Methodology, in-depth analysis, and recommendations. This insight allows our clients to optimize performance and make informed engineering decisions in a scientific, proven manner.
 
If you are still interested in learning more about our FEA consulting services and to see what it can do for your project, simply call to contact us today at +6581822236 for a no-obligation discussion of your needs.
Have any questions or queries? Our knowledgeable and friendly consultants will be happy to assist you and understand more about your needs and requirements
Alternatively, for quote request, simply email us your technical specifications & requirements to info@broadtechengineering.com