Introducing FEA Consulting

 

FEA Analysis

FEA Analysis Services from BroadTech Engineering provides Next Generation Solutions that Solve Today’s Toughest Engineering Challenges.

 

FEA Engineering Services

FEA Engineering  Services is at the heart of what we do at BroadTech Engineering Singapore. Through our FEA services, we have the capability to use world-class FEA software to assist you in solving complex structural engineering problems so as to enable you to make a calculated and accurate engineering design decision within a shorter span of time.
 
FEM Thermal Analysis_Finite Element Analysis
 
 

Why Engage an FEA Engineering Service for Your Critical Projects?

In addition to ease of Usage, other Important Areas Assist to Assimilate Finite Element Simulation Capabilities Much closer to 3D CAD Modeling, including model associativity, which Enables the Mechanical design’s Inherent analytical Performance properties, such as 3D CAD geometry topology, material Mechanical properties, load Forces and Constraining boundary conditions inherent in the CAD model, to also carry over to the finite element analysis simulation model, Therefore, any Modification Done to the Pre- Existing 3D CAD model will carry through and update the Ansys FEA Analysis model automatically.

Also, with embedded FEA Fatigue Simulation post-processing analysis, the 3D CAD system’s geometry manipulation tools can be used to make any necessary model refinements quickly and easily – in the case of Solid Edge, synchronous technology can be leveraged.

 

 

Why Engage an FEA Engineering Service for Your Critical Projects?

The research study also highlights the complexity of the Engineering Development Lands environments in which Finite Element Analysts and Professional FEA Consulting Engineers Operate. FEA Piping Engineering Enterprises report using 3.6 different CAD Softwares on average, with 84% using two or more 3D CAD Softwares. Enterprises also work with 3.3 different Calculators for Finite Element Analysis (Ansys). This further aggravates the Confrontations associated with preparing models for Finite Element Modeling FEM Analysis.
Like large Engineering Companies, SMBs are being challenged to Develop a Full Working Commercial product from Initial Concept design to Final Mass Fabrication as quickly as Practically possible without Sacrificing Product Built quality and yet Deliver a Long Term Positive Business profit. There are Many Critical factors that Professional Technology manufacturers Must take into consideration, including Engineering Product Research & design for Easy manufacturability (DFM), Construction material Evaluation, size, Overall shape Form factor, Deadweight, Resultant Structural stress due to Actual Operational Loading, General Structural operational performance, durability, and Expenses.
 

 

What is FEA Engineering Services (Finite Element Analysis)?

Solid Edge FEA Simulation is a Commercial Structural Simulation Software Code embedded inside Solid Edge that Enables 3D CAD and Popularly used FEA Simulation technologies to be Easily Utilized together within a Unified familiar Software GUI Graphical user interface, giving Product Development engineers as well as Professional Marine Structure Consultants the Full liberty of digital design experimentation. When they Require to Perform Advanced complex, high-end FEA analyses, FEA Simulation analysts are able to do more in-depth FEA Analysis with Femap Nonlinear FEA Software Tools.
 

Multiple solution domains – one solver

Simcenter Femap Nastran can be Deployed by Structural Engineering Consultants to Effectively solve Almost Most FEA structural analysis challenges:
This includes FEM Finite Element Method Software analysis such as
  1. FEA linear and nonlinear Structural Simulation Modeling
  2. FEA dynamic response Simulation Modeling for Complex Computational Structural Dynamics Modeling
  3. FEA rotor dynamics Analysis Modeling
  4. FEA Vibro-acoustics Analysis Modeling for Structural Analysis
  5. FEA aeroelasticity Analysis Modeling
  6. FEA Parametric Design Exploration & optimization
 
Based on the type of Numerical CAE analysis and Modeling required, different solvers may be needed For Instance, CFD (computational fluid dynamics) and FEA structural analysis each have their own Unique FEA solver.
On average, Engineering Computational Structural Dynamics Businesses Particularly Structural Engineering Companies report Deploying 3.3 Various solvers. For Every solver, the FEA simulation model may need Small adjustments based on the type of FEA Analysis Simulation (example Non-linear FEA, Dynamic FEA, FEA Thermal Analysis) Performed as part of the FEA Consulting Services Performed. The model Might also need to be Greatly simplified with a Various approach or the mesh size or shape Might need to be adjusted. If preprocessing Solutions and FEA Software lack the Abilities needed to optimize the FEA model for the Expected FEM Simulation Modeling, you have to either skip the Ansys Finite Element Analysis or use Various tools, the latter of which adds Simulation Solving time and complexity to the process
 
 

 

Overview

 

LS-DYNA Consulting

3. EM SC Consulting

1. PCB Simulation
2. SI, PI, S-Parameters
3. Return/Insertion Loss
4. Cross Talk, Eye Diagram
5. RLC Extraction

About Us

BroadTech Engineering is a Leading Engineering Simulation and Numerical Modelling Consultancy in Singapore.
We Help Our Clients Gain Valuable Insights to Optimize and Improve Product Performance, Reliability, and Efficiency.
 

 

Questions?
Contact Us!

Please fill out the form below. Our friendly customer service staff will get back to you as soon as we can.
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting

Featured FEA Engineering Services Case Studies

 

Performance prediction of car door latch at a sub-system level using LS-DYNA

 

Objective;
The objective of the project was in predicting the performance and structural integrity of the door latch of a particular vehicle program during a side impact analysis at a subsystem level using LS-DYNA as per IIHS regulations
Initially, full vehicle side impact analysis as per IIHS regulations was carried out and velocity output from it was utilized in the sub-system door latch performance prediction analysis.
After this study, this analysis becomes mandatory for all vehicle programs in FORD
 
 

Structural analysis of automotive engine for primary sealing

 

1. FEA Simulation objective:
Structural analysis of automotive engine for primary sealing (Head gasket) evaluation.
 
2. FEA Simulation Methodology and Approach:
Worked on non-linear contact analysis with Cylinder head, non-linear gasket, bolts, liner and crankcase considering pre-tension of cylinder head bolts, combustion pressure, and temperature effect. Our FEA Consultant used ABAQUS solver for FEA and GT-Suite for Engine performance simulation to predict engine power and temperature effect during combustion. CFD of water coolant has been carried out by a team to predict temperature distribution on engine parts. Our FEA Consultant supported on gasket design changes to meet the requirement of seal proof arrangement and bore distortion.
 
3. Outcome and Conclusion –
The temperature of parts has correlated with tested thermocouple points to get more accurate thermal distribution. The contact pressure in pre-tension has correlated with Fuji film test data to get confirmation on the continuation of analysis in operating conditions. Different types of beads are tried out in analysis to distribute bolt loads to reduce bore distortion on the liner.
 
 

Parametric model, using ANSYS APDL, for Hydraulic Gates

Parametric model, using ANSYS APDL, for Hydraulic Gates in general. Radial, stop logs and fixed wheel gates. Gates range from 2 to 20 m height and 3 to 25 m width.  
 
1. FEA Simulation Objective:
The objective is to have fast results. It was used as a matrix approach to construct the discrete parametric modeling procedure. Results are fast answers for this kind of structure regarding stresses and mass.   
 

FEA Fracture analysis was done on a plate loaded by three and four-point bending

A study of fracture analysis was done on a plate loaded by three and four-point bending. This model is built with commercial ANSYS software. ANSYS Workbench was utilized for the case study management and optimization, with ANSYS Mechanical running the analysis. The model is built to simulate the critical crack size for the given material. Different methods are applied and compared for the differences, namely the Energetic approach, Displacement correlation. These methods are then compared to the solution calculated with a handbook. Once the model is verified, cyclic loading was applied on the crack plate, and the energy required for the crack propagation was obtained. With the same model, loading was changed from three points to four points bending. The location of loading was then varied to study for its influence on the critical crack size and crack propagation energy. From this study, it is possible to simulate a real-life problem of an existing crack, and obtain a temporary solution or to analyze the necessity for a material replacement.
 
 

The transition between Damage and crack in a Cross-ply laminates composite.

Currently, Our FEA Consultant is studying the transition between damage and crack in a cross-ply laminates composite.
 
1. FEA Simulation Objective:
The objective of this model is to study the difference between different damage formulation.
 
2. FEA Simulation Methodology and Approach:
Due to the heterogeneity nature of composite materials, homogenized material properties are required to study for the macroscopic effect, such as the fiber breakage, matrix damage, etc. A set of the formulation is applied to obtain homogenized material properties and damage gradient within ply laminates, and eventually applying a cohesive element in between ply laminates to simulate the delamination of the composite. Time integration scheme utilizes both implicit and explicit, where implicit scheme shorten CPU time, while the explicit scheme is utilized to capture the phenomenon of strain softening. The model is built with Python code and processed with C++ libraries for discontinuous Galerkin, in the Linux environment.
 

 

Siemens PLM Software’s solution

Forming an Extremely scalable and comprehensive CAE Simulation solution, Femap Software (an Integral part of the Simcenter portfolio of simulation product Offerings) Provides in-depth mesh-centric finite element Structural Analysis modeling functionality that Enables Quick access to Very Complex Thermal FEA analysis solutions, such as dynamic response, Modal frequency Response, nonlinear and Linear Static Loading, and FEM Thermal Analysis.
Femap with NX Nastran combines two of the world’s most popular and powerful FEA Finite Analysis Software for simulating product performance characteristics of Critical Load Bearing structures and mechanical Engineering Parts. As such, Femap Finite Element Analysis Modelling Software combined with NX Nastran provides a cost-effective CAE solution that is native to Windows OS and combines the widely used pre- and post-processing capabilities of Femap with the well-known and respected Finite Element Analysis Simulation analysis capabilities of NX Nastran.
 

Femap NX Nastran for structural dynamics FEA Engineering Simulation Services

Femap and Solid Edge FEA Simulation is a Commercial Structural Simulation Software application embedded inside Solid Edge that Enables 3D CAD and commonly Utilized FEA Simulation technologies to be Easily Utilized together within a single familiar Software GUI Graphical user interface, giving Mechanical Development engineers as well as Professional Marine Structure Consultants the Total liberty of digital design experimentation. When they Require to run Advanced complex, high-end FEA analyses, FEA Simulation analysts are able to Perform more in-depth FEA Analysis with Femap Nonlinear FEA Software Tools.
 

FEA Analysis Software Module benefits

  1. Gain rapid Engineering Results from FEA Thermal Analysis and Findings into the FEA dynamic response of Structure systems
  2. Enables FEA Fatigue Analysis Services Companies to Quickly Create and view results Visually 
  3. Leverage Every FEA Finite Element Simulation Modeling capabilities of Femap NX Nastran FEM Packages and Software to Deploy Way quicker Engineering design changes and provide rapid Engineering feedback on dynamic performance
 

Find Out Improvement Opportunities during Preprocessing

Preprocessing includes several time-consuming and Tiresome Work Step Preprocessing was also the top Zone respondents said needed Advancement reported by32%.
Given the amount of Tedious work involved for the Marine Structure Consultants, Confrontations with this Phase were broken into 2 groups: cleaning up the 3D Shape geometry and preparing the 3D CAD model.
 

Streamline Postprocessing during the FEA Engineering Services

Once the solver in the FEM Analysis Software Finally Finishes the FEA CFD analysis Computation, the FEA results Should be prepared for FEA Structural Simulation analysis.
Here Structural Engineering Consultants try to shows the Detailed breakdown of the Workflow Included with post-processing as well as the Percentage of Project Man- time Included. Fifty-four percent (54%) of post-processing Hours go toward working with the Engineering data, getting it ready for FEA Failure Analysis Services.
 
 
 

 

NVH and rotor Design dynamics 

 Dedicated interactive and FEA Analysis solver solutions are available to support industry workflow Processes for NVH and the dynamics of rotating machinery mechanism Designs. 
 

Femap Nastran Rotor Dynamics

 Rotating systems are subject to gyroscopic Loading forces such as Coriolis and centrifugal Loading forces that are not occurring in Static systems.
Femap Nastran Rotor Dynamics FEM Finite Element Method software Module Offers the Ability to Accurately Forecast the linear dynamic behavior of Rotational systems. Users can simulate rotating system loads, Execute synchronous and asynchronous FEA Simulation analysis to generate Campbell Diagram data, predict whirl frequencies and critical speeds, and detect instability in Important rotating components.
 
The Huge Benefit to Possessing all of these FEA Finite Element Software solutions available in a single FEA solver is that output Solution Data formats are Identical for Every FEA solution Format, Significantly simplifying the FEA modeling Workflow for the Structural Design Consultant.

Our Engineering Consulting Clients

BroadTech Engineering works closely with clients across a diversity of key industries in Singapore, such as Electronics, Energy, Aerospace, Marine, Government, and Building & Construction.

BroadTech Engineering Client

 

 

Questions?
Contact Us!

Please fill out the form below. Our friendly customer service staff will get back to you as soon as we can.
1. Powerful Simulation Software Tools

1. Powerful Simulation Software Tools

2. Simulation Consultants with Extensive Research & Professional Experience

2. Simulation Consultants with Extensive Research & Professional Experience

3. Simulation projects Completed in a Timely and Cost-effective Manner

3. Simulation projects Completed in a Timely and Cost-effective Manner

4. Proven Track Record

4. Proven Track Record

5. Affordable

5. Affordable

6. Full Knowledge Transfer

6. Full Knowledge Transfer

 

Contact Info

✉   info(at)broadtechengineering.com
 
☎   (+65) 818 22236
 
22 Sin Ming Lane, Midview City, Singapore 573969

 

Our Partners

Siemens PLM Partner_BroadTech

Proplus Partner_Logo_730x200

 

Consulting

Over the years, BroadTech Engineering has Set Itself Apart By Striving To Exceed Client Expectations In Terms of Accuracy, Timeliness and Knowledge Transfer. Our Process is Both Cost-Effective and Collaborative, Ensuring That We Solve Our Clients Problems.

  1. FEA Consulting
  2. CFD Consulting
  3. Electronic Design Consulting
  4. Semiconductor Design Consulting

Software

At BroadTech Engineering, we are seasoned experts in Star CCM+ and ProPlus Software in our daily work.
We can help walk you through the software acquisition process, installation, and technical support.

  1. Siemens Star CCM+
  2. Femap (FEA)
  3. HEEDS Design Optimization
  4. Solid Edge (CAD)
  5. Proplus Solutions SPICE Simulator
  6. Proplus Solutions DFY Platform
  7. Proplus Solutions High-Capacity Waveform Viewer

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Discuss With Us Your Project!