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Injection Molding Simulation

Injection molding simulation is at the core of what our mold flow analysis consultants do at our Singapore office in BroadTech Engineering.

 

Critical Engineering Insights into Your Plastic Injection Molding Process

With the widespread use of plastic parts on the rising trend in practically every commercial production and growing demand to cut down on fabrication costs and speed up product time to market, the need for injection molding simulation that offers useful flow injection analysis and DFM insights into the plastic injection molding process has never been greater.

 

Injection Molding Simulation

 

Validate & Optimize Design of Parts, Mould & the Injection Process

Digital prototyping is one of our core forte strength at BroadTech Engineering, where we provide plastic injection molding simulation modeling using the latest mold flow analysis software and consulting for validating and optimizing plastic components design, injection steel molds, and the injection molding process.
We have access to material library databases with more than 8500 grades of commercial plastics with up-to-date and accurate material data. This allows you to more easily evaluate various possible material candidates and have greater certainty in the simulation result data.
Our simulation engineering consultants are able to universally import and mesh solid geometry from various major commercially available CAD systems, such as Autodesk Inventor software, CATIA, ProEngineer and SolidWorks.

Benefits of Plastic Injection Molding Simulation

Our injection molding simulation engineers help CAE analysts, product designers engineers, injection mold makers and molding professionals to
 

1. Effective Discovery, Communication & Resolving of Manufacturing Design Challenges

Discover, Communicate and Resolve manufacturing problems early in the product design development cycle so they can design plastic component and plastic injection molds with greater confidence.

 

2. Eliminate Plastic Injection Molding Defects

We make it possible to objectively Evaluate and Assess potential plastic part injection molding defects such as unsightly Weld lines, Air traps and Sink marks and then rework geometry designs to help eliminate these problems.
Simulate the plastic flow filling and packing phases of the injection molding process to help realistically predict the fluid flow of melted plastic, fill entire cavities consistently and obtain higher precision and cost quality manufacturing.
Identify Root Cause of Injection Molding Defects
Through numerical simulation plastic injection molding, we are able to help you accurately Correlate the digital 3D CAD model prototype to real-world processing environmental parameters with a high level of precision.
This helps to evaluate the real cause of potential injection molding challenges recognized and help take corrective modification on the part design.

 

3. Experienced Interpretation of Injection Molding Simulation Results

Full Knowledge Transfer
Through BroadTech Engineering, you will receive full knowledge transparency into the injection molding simulation setup and simulation data interpretation to observe how the modification to Wall thickness dimension, the positioning of Gate location, Material specification and solid design geometry influence manufacturability of your plastic product design.
Effective Communication of Results with Stake Holders
We are able to draft out professional reporting of mold flow simulation results data to help you to effectively communicate with Clients, Suppliers and technical team colleagues.
We enable all our clients to interactively review simulation results with manufacturing personnel procurement engineers, suppliers, and external customers to potentially help cut down costly design changes and post-production defects.

 

4. Reduce Cost of Plastic Engineering Design & Development

Many Companies in Singapore choose our mold flow consultants in BroadTech Engineering, as the analysis and insights offered by our advanced computational injection mold flow simulation techniques can help reduce the need for time-consuming fabrication of physical prototype variants, avoid potential manufacturing defects and get innovative quality design plastic injection products to market faster.

 

5. Digital Exploration of Multiple Design Iterations

We can help you to effectively consider multiple design iterations and experiment with what-if design variations. This allows you to iteratively explore a wider range of dimensions for a Thin-walled component to thick-walled solid engineering applications.
In addition, we can help you to save precious time when pre-preparation of 3D CAD models for simulation with our support from our experienced simulation consultants engineers.

Overview

About Us

BroadTech Engineering is a Leading Engineering Simulation and Numerical Modelling Consultancy in Singapore.
We Help Our Clients Gain Valuable Insights to Optimize and Improve Product Performance, Reliability, and Efficiency.

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1. Powerful Simulation Software Tools

1. Powerful Simulation Software Tools

2. Simulation Consultants with Extensive Research & Professional Experience

2. Simulation Consultants with Extensive Research & Professional Experience

3. Simulation projects Completed in a Timely and Cost-effective Manner

3. Simulation projects Completed in a Timely and Cost-effective Manner

4. Proven Track Record

4. Proven Track Record

5. Affordable

5. Affordable

6. Full Knowledge Transfer

6. Full Knowledge Transfer

Call Us for a Free Consultation

Customers will be provided with detailed Injection Molding Simulation reports which outline the Methodology, in-depth analysis, and recommendations. This insight allows our clients to optimize performance and make informed engineering decisions in a scientific, proven manner.
For more information on our Injection Molding Simulation services or request for quotation, simply call to contact us today at +6581822236 for a no obligation discussion of your needs. Our knowledgeable and friendly staff will be happy to
answer any of your queries and understand more about your needs and requirements
Alternatively, for quote request, simply email us your technical specifications & requirements to info@broadtechengineering.com