Introducing FEA Consulting

 

FEA Analysis

FEA Analysis Services from BroadTech Engineering provides Next Generation Solutions that Solve Today’s Toughest Engineering Challenges.

 

Stress Analysis Services

Stress Analysis Services is at the heart of what we do at BroadTech Engineering Singapore. Through our FEA services, we have the capability to use world-class FEA software to assist you in solving complex structural engineering problems so as to enable you to make a calculated and accurate engineering design decision within a shorter span of time.
 
Stress Analysis Services
 
SMBs, as well as FEA Vibration Consultancy companies alike, must efficiently Use their Project Limited resources not only to be Commercially profitable but to be Fully able to Defend against competitive pressures and grow. Project Hours is money. Operational Inefficiency results in Smaller Business profits or missed opportunities. Inefficient Usage of Engineering time and Engineering resources results in Unnecessary waste, whether it Comes from missed schedules, not meeting customer Needs, or quality issues relating to Design Failure rework, warranty, or legal Challenges.
To answer the most common challenges faced by clients, BroadTech interviewed Almost over 160 Industrialists and FEA Consulting Companies about their FEM simulation Actions. The End results were Tabulated and Interpreted to Pick Out the top Most Confrontations Commonly associated with FEA preprocessing, preparing for the solver, and postprocessing. 
 

 

FEA Stress Analysis Services for all Mechanical Design Professionals

Today’s Mechanical engineers have more Broader exposure to 3D CAD and CAE Software technologies and are highly capable of performing FEA Structural stress, Structural Buckling Analysis, natural Modal Frequency Analysis, and other basic engineering FEA analyses  Especially Critical early in the Engineering Research & design Workflow process. Mechanical Engineering Consultants with Highly specialized FEA Fatigue Analysis skills are still required for in-depth Detailed Research but all Mechanical engineers, in any company Size, can have Very cost- Efficient Accessibility to easy-to-use engineering Simulation Software Technology that is either Fully embedded or associated with the 3D CAD Modeling system.
They also now have the Additional Feature of Total product data management.
Accuracy is most important, as the FEA Structural Optimization performed as part of the Stress Analysis Services is Meaningless if the Generated Simulation Data and results in Generated Can’t be Confidently trusted Companies Surveyed report Utilizing 3.6 different CAD and Finite Analysis Software tools on average, with 84% using 2 or more. Given how prominent multi-CAD environments are, Top Performing Stress Analysis Services Companies are 89% more likely than their peers to look for a multi-CAD support Environment. This enables  Finite Element Consulting Engineers to work with all file Data Format in a Master Integrated Ecosystem, as well as the flexibility to work with Various Common Design Simulation data Files from customers and Partners if needed For Top Performing Structural Engineer Consultant company, Compatibility support for multi-CAD File dataFile is even more important than the ability to Operate with a Single CAD Rendering system.
 


 

Where do FEA Stress Analysis Services Fit in the development process?

What makes Siemens PLM Femap FEM Simulation Software Very Special is that it is Highly Standalone operationally. It doesn’t have a Specific solver preference and it isn’t aligned with a particular 3D CAD Modeling Software. It Is able to Operationally support them all. And when you Require to Quickly create and Visualize your Very own 3D Design geometry from scratch, that’s where Femap really shines. Femap is an engineer’s pre- and post-processor. When Product engineers Urgently Require to get Reliable FEA Structural Analysis results, accurately and competently, they use Femap FEA Simulation Software. It’s Professional industrial- Grade and Highly stable.”
And when you need to Independently Generate and Visualize your Very own 3D Design geometry from scratch, that’s where Femap really shines. Femap is an engineer’s pre- and post-processor. When Mechanical engineers Urgently need to get real FEA Structural Analysis results, accurately and competently, they use Femap FEA Simulation Software. It’s Professional industrial- Grade and Highly stable.
 

FEA Stress Analysis Software Key features

  1. Build the most accurate rotor dynamic FEA models thanks to a Huge Collection of elements (1D, 3D, 2D Fourier multi harmonics, cyclic symmetry, etc.) in the FEA Software, taking Total advantage of symmetry with High Analysis Versatility
  2. Especially useful for Marine Structure Consultants, users get to benefit from the Powerful model reduction by super elements to include reduced representations in larger assembly models
  3. Library of bearings and seals (rolling element, hydrodynamic, squeeze film dampers, gears, etc.) Within the FEA Analysis Software to model assembly Joint Joints
  4. Symmetric or asymmetric Motor rotor and stator can be Numerically computed, as well as multiple rotors with different rotation speeds and Conorientations
  5. Allow Various FEA analysis types: critical-speed analysis, harmonic-response analysis, and transient Simulation
  6. Enable Pipe Stress Analysis Consultants to perform Dedicated Simulation Results post-processing Features according to industrial standards Capabilities chart General
 

The Simcenter Femap NX Nastran Distinctive Differentiator

A Premium FEA Modeling Software solver Commonly Regarded by Leading FEA Analysis Companies and Leading Vibration Consultancy as a Gold standard for Well over The Last 40 years, Femap Nastran Software is a finite element ( FEA) Analysis solver for Structural stress, vibration, structural failure, Thermal heat transfer, acoustics, and aero-elasticity Analysis ses.
Commercial Manufacturers, FEA Consultancy Providing Fatigue Failure Analysis Services and engineering suppliers in aerospace, automotive, consumer electronics, heavy machinery, medical devices, and other industries rely on Simcenter Femap Nastran software for their critical Structural engineering Numerical Computational Demands so they can Create safe,  reliable and Highly opti­mized Engineering designs within ever Quicker Engineering design Refinement cycles.

 

Overview

 

LS-DYNA Consulting

3. EM SC Consulting

1. PCB Simulation
2. SI, PI, S-Parameters
3. Return/Insertion Loss
4. Cross Talk, Eye Diagram
5. RLC Extraction

About Us

BroadTech Engineering is a Leading Engineering Simulation and Numerical Modelling Consultancy in Singapore.
We Help Our Clients Gain Valuable Insights to Optimize and Improve Product Performance, Reliability, and Efficiency.
 

 

Questions?
Contact Us!

Please fill out the form below. Our friendly customer service staff will get back to you as soon as we can.
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting
3. LS-DYNA Consulting

Feature FEA Stress Analysis Services Case Studies

 

FEA of the static deflection and twist of the symmetric wing box under tip loading

 

1. FEA Simulation objective:
The objective for the second project was to perform FEA of the static deflection and twist of the symmetric wing box under tip loading.
 
2. FEA Simulation Methodology and Approach:
Firstly, find the shear location referring to the datum case, where the shear center is located when the twist value around the z-axis is nearly 0. Laminate stacking sequences and stiffness properties for the datum case is a balanced stacking sequence (A16=A26, D16=D26). Then use the same location to apply the load on the test case, which results in different vertical displacement and twist, thus the stacking sequence for the test case is unbalanced.
 
3. Outcome & Conclusion
For both the datum case and test case, comparing the laminate stacking sequence and ABD stiffness properties, the difference was minor, proved the results were accurate.
 
 

Design and buckling analysis of blended wing body

 

1. FEA Simulation Objective:
The objective is less fuel consumption, high load capacity, high strength weight ratio.
 
2. FEA Simulation Methodology and Approach:
Design the model in auto cad create it meshes in hypermesh and then analysis in ns Ansys
And provide it with the theoretical manner
 
3. Outcome & Conclusion
carbon epoxy fiber, honeycomb, and aluminum alloy have good strength as compare to other materials
 
 

HCF and LCF evaluation of Muffler-Turbo Assembly structure

 

1. FEA Simulation Objective:
HCF and LCF evaluation of the Muffler-Turbo Assembly structure and recommend changes for durability where cracks are observed in welds during testing trials.
 
2. FEA Simulation Methodology and Approach:
Worked on Thermo-mechanical structural analysis of muffler-turbo assembly with the transient thermal application on notch changes and transient vibration analysis by applying time-dependent turbo excitation. Our FEA Consultant used Hypermesh for pre-processing and ANSYS solver for simulation of structural integrity. Our FEA Consultant worked using FEMFAT on LCF (Low Cycle Fatigue) with transient thermal simulation with Coffin-Manson evaluation criteria and on HCF (High Cycle Fatigue) with vibration analysis simulation.
 
3. Outcome and Conclusion
 In LCF, fatigue margins are good and meeting the required criteria. But, Fatigue safety at the toe of the weld are lows with thermal residual stresses in HCF evaluation where cracks are observed. Design iterations are carried out to fix the issue by changing weld locations from the high-temperature zone.
 
 

Stress Analysis of Cooling Fan

Vehicle Load capacity: Arjun TOT-72 rated up-to 1000Hp
 
1. FEA Simulation Objective:
Description: Material property assigned as composite aluminum. The cooling system design to get engine heat release curve either from heat-conducting requirements. To find the maximum heat rejection point at the maximum torque point is considered for severe cases. The maximum heat generated by the data is 25kw. The Cooling fan is verified
with composite aluminum material in different fin thickness maximum up to 0.15mm. Post processes the
results for energy balance, structure stability, displacement with planes. Check the Fan Fins
failure for the specified yield limit.
 
2. FEA Simulation Methodology:
  1. Pre- Processing: Material and Element properties for linear static analysis problems which its behaves stress are independent of elastic modulus.
  2. I will understand the degree of freedom for choosing an element type solid section/shell section based on size f problem which has control of translation and rational behavior of an element.
  3. Mesh conservatively: Check simulation goes with less amount of mesh size to solve quickly.
  4. Perform Equilibrium checks: Our FEA Consultant will always double-check the Applied loads  & boundaries with my reaction force using simple bending equations.
  5. Understandings of deformed shape-mechanism:
    un-connected regions ,incorrect material property,incorrect loads & boundary,incorrect contacts interactions,rigid body mechanisms.
  6. Singularity checks:
    Ensure the model applied with material property and restrained six-degree rigid body motions in boundary and loads
  7. Software warning: monitor the solutions whether converging or diverging.
  8. Solutions: Compute the unknown values of the primary field variables

 

3. Outcome & Conclusion
Post processes the results for energy balance, structure stability, displacement concerning planes. Check the Fan Fins failure for the specified yield limit.
 

 

Features & Benefits of FEA Consulting 

An actual physical engineering test can reveal you of an 

Our Engineering Consulting Clients

BroadTech Engineering works closely with clients across a diversity of key industries in Singapore, such as Electronics, Energy, Aerospace, Marine, Government, and Building & Construction.

BroadTech Engineering Client

 

 

Questions?
Contact Us!

Please fill out the form below. Our friendly customer service staff will get back to you as soon as we can.
1. Powerful Simulation Software Tools

1. Powerful Simulation Software Tools

2. Simulation Consultants with Extensive Research & Professional Experience

2. Simulation Consultants with Extensive Research & Professional Experience

3. Simulation projects Completed in a Timely and Cost-effective Manner

3. Simulation projects Completed in a Timely and Cost-effective Manner

4. Proven Track Record

4. Proven Track Record

5. Affordable

5. Affordable

6. Full Knowledge Transfer

6. Full Knowledge Transfer

Contact Info

✉   info(at)broadtechengineering.com
 
☎   (+65) 81822236
 
22 Sin Ming Lane, Midview City, Singapore 573969

Our Partners

Siemens PLM Partner_BroadTech

Proplus Partner_Logo_730x200

 

Consulting

Over the years, BroadTech Engineering has Set Itself Apart By Striving To Exceed Client Expectations In Terms of Accuracy, Timeliness and Knowledge Transfer. Our Process is Both Cost-Effective and Collaborative, Ensuring That We Solve Our Clients Problems.

  1. FEA Consulting
  2. CFD Consulting
  3. Electronic Design Consulting
  4. Semiconductor Design Consulting

Software

At BroadTech Engineering, we are seasoned experts in Star CCM+ and ProPlus Software in our daily work.
We can help walk you through the software acquisition process, installation, and technical support.

  1. Siemens Star CCM+
  2. Femap (FEA)
  3. HEEDS Design Optimization
  4. Solid Edge (CAD)
  5. Proplus Solutions SPICE Simulator
  6. Proplus Solutions DFY Platform
  7. Proplus Solutions High-Capacity Waveform Viewer

.

Discuss With Us Your Project!